完整规格

OPAL-EC - 先进的晶圆级端面耦合测试台

概述
精准、灵活、快速地测试光子集成电路(PIC),提供可追溯的测试结果。

主要优点

  • 完整的PIC测试平台,用于精确、可重复的光学准直和电气检测。 
  • 利用随附的 PILOT 软件套件进行准备、自动执行(准直、仪表控制)和数据管理(存储、分析)。 
  • 根据需要提供不同的探针头供用户选择:光探针头有多达 6 个电动轴,用单纤或光纤阵列进行垂直和端面耦合;电探针头配备手动或电动轴。 
  • 光探针头和基座运动系统的可重复性一流。 
  • 业内首个晶圆级多端口端面耦合测试解决方案。 
  • 使用同一个测试台进行晶圆、切割后晶圆、多裸片或Bar条测试。 

应用

  • 从研发、设计验证和工艺开发到早期生产和制造
  • 在集成光子平台进行光电测试:硅光子器件、磷化铟、III-V、聚合物、异质等。
  • 深入分析统计电路性能和良率。
  • 与DUT无关:可测试单个至数十个的裸片、光罩、定制切割件、Bar条以及12英寸晶圆。
  • 与应用无关:电信和数据通信光模块、量子、激光雷达、传感器、人工智能,用单纤或光纤阵列进行垂直和端面耦合,涵盖从原型设计到试产的整个流程

规格

Technical specifications
Wafer positioning stage – XY axis (OPAL-EC-300) Travel range: 300 mm; Resolution: 0.003 μm; Accuracy: 0.75 μm; Bi-directional repeatability: 0.1 μm; Maximum process speed: 100 mm/s; Orthogonality: 1 arcsec; Motor type: Direct-drive linear motors, noncontact encoder
Wafer positioning stage – Z axis (height) Travel range: 5 mm; Resolution: 0.0008 μm; Accuracy: 1.5 μm; Bi-directional repeatability: 0.3 μm; Maximum speed: 4 mm/s; Motor type: Direct-drive brushless linear motor
Wafer positioning stage – Rz axis (wafer rotation) Travel range: 105°; Resolution: 0.36 arcsec; 0.0001°; Accuracy: 80 arcsec; 0.02°; Repeatability: 3 arcsec; 0.0008°; Maximum speed: 600 rpm; Motor type: Direct-drive brushless rotary motor, mechanical bearing
Chuck options TA-G: Range (°C) (ambient); 300-mm round chuck with 4 concentric vacuum zones; Electrical surface: grounded
TH5-G: Range (°C) 0 - 150; Resolution (°C) 0.01; Stability (°C) ±0.05 (> 25) and ±0.1 (< 25); Heating rate: 40 °C/min; Cooling rate: –5 °C/min; Surface flatness: < 25 μm; 300-mm round chuck with 4 concentric vacuum zones; Electrical surface: grounded
TH5-F: Range (°C) 0 - 150; Resolution (°C) 0.01; Stability (°C) ±0.05 (> 25) and ±0.1 (< 25); Heating rate: 40 °C/min; Cooling rate: –5 °C/min; Surface flatness: < 25 μm; 300-mm round chuck with 4 concentric vacuum zones; Electrical surface: floating coaxial (triaxial as option)
Top vision system – mechanical base holder Mounting: Compatible with metric and imperial optical breadboard, at 90° and 45°; X, Y, Z axis travel range: 48 mm; X, Y axis displacement/revolution: 1.41 mm; Z axis displacement/revolution: 0.3175 mm
Top vision system – vision Magnification: 10 X; Numerical aperture: 0.28; Depth of field: 3.6 μm; Horizontal field of view: 0.88 mm; Working distance: 34 mm; Resolution: 2.9 MP; Maximum frame rate: 144 fps; Sensor format: 2/3 inch; Sensor type: Color, global shutter, 12 bit; Wavelength: visible; Illumination type: In-line through video microscope unit, LED illuminator
Side vision system – mechanical base holder Mechanical positioning: 6D manual coarse adjustment with articulated arm, XY manual translation stage; Mounting: Compatible with metric and imperial optical breadboard, at 90° and 45°; X, Y axis travel range: 48 mm; X, Y axis displacement/revolution: 1.41 mm
Side vision system – vision Lens type: telecentric; Magnification (X): 3; Numerical aperture: 0.093; Field of view: 2.9 × 2.2 mm; Working distance: 65 mm; Wavelength range: visible; Resolution: 2.9 MP; Maximum frame rate: 144 fps; Sensor format: 2/3 inch; Sensor type: Color, 12 bit, global shutter; Wavelength: visible
Optical head options (PRO-H / PRO-S / PRO-ECO) Motorized axes: X, Y, Z, Rx, Ry, Rz (for all options, with configuration-dependent details)
Configuration: PRO-H – parallel hexapod, piezo; PRO-S – serial stack, DC servo; PRO-ECO – serial stack, screw
X axis travel (mm): PRO-H 20; PRO-S 25; PRO-ECO 25
Y axis travel (mm): PRO-H 11; PRO-S 25; PRO-ECO 25
Z axis travel (mm): PRO-H 20; PRO-S 4.8; PRO-ECO 12.5
X axis resolution (nm): PRO-H 1; PRO-S 10; PRO-ECO 200
Y axis resolution (nm): PRO-H 1; PRO-S 10; PRO-ECO 200
Z axis resolution (nm): PRO-H 1; PRO-S 60; PRO-ECO 25
X axis repeatability (nm): PRO-H unidirectional 50, bidirectional 70; PRO-S bidirectional 1250; PRO-ECO bidirectional 1250
Y axis repeatability (nm): PRO-H unidirectional 50, bidirectional 70; PRO-S bidirectional 1250; PRO-ECO bidirectional 1250
Z axis repeatability (nm): PRO-H unidirectional 50, bidirectional 250; PRO-S bidirectional 125; PRO-ECO bidirectional 125
Rx axis travel (°): PRO-H 23; PRO-S 10; PRO-ECO 10
Ry axis travel (°): PRO-H 38; PRO-S 10; PRO-ECO 10
Rz axis travel (°): PRO-H 26; PRO-S 10; PRO-ECO 10
Rx, Ry, Rz axis resolution (arcsec): PRO-H 0.04; PRO-S 4; PRO-ECO 4
Rx, Ry, Rz axis repeatability (arcsec): PRO-H unidirectional 1.5; PRO-S 7; PRO-ECO 7
Full virtual pivot point: PRO-H yes; PRO-S no; PRO-ECO no
Orientations: North/East/South/West (all options); Included: fiber holder (all options)
Electrical head options (PRE-00 / PRE-MO) Translation stages type: PRE-00 manual; PRE-MO motorized X, Y, Z with manual probe angle
X, Y axis travel range (mm): PRE-00 48; PRE-MO 50
Z axis travel range (mm): PRE-00 48; PRE-MO 25
X, Y, Z axis resolution (nm): PRE-MO 100
X, Y, Z axis repeatability (μm): PRE-MO 1, bidirectional, typical 0.3
X, Y, Z axis accuracy (μm): PRE-00 typical 2; PRE-MO 5
X, Y, Z axis speed (mm/s): PRE-MO 5
X, Y, Z axis displacement/revolution (mm/rev): PRE-00 0.3
Tilt travel: 10° (both options); Rail system × travel: PRE-00 180 mm; PRE-MO 160 mm; Z coarse step travel (mm): PRE-00 min 6.35, max 56; PRE-MO min 12.5, max 100
a. Other temperature ranges available upon request.
b. Other electrical surface options available upon request.
a. Optical probes (fiber array, fiber) and electrical probes (DC, RF) are not included in the system. If these components are required, please contact an EXFO representative.
a. Other magnifications options (0.5X, 1X, 2X, 4X, 6X, 8X) available upon request.
b. Other working distances options (40 mm, 110 mm) available upon request.
a. Other optical options and configurations are available upon request.
b. Various configurations are available. X, Y, Z are always motorized and angles can be motorized, up to all 6 axes.
Specifications here are for all motorized axes, travel may differ for manual version.
c. Multiple options are available for surface and edge coupling configuration, multiple angles available.
General specifications
Device under test (DUT) Single die up to 12-in wafer
Work area (OPAL-EC) Ф300 mm
Coupling mode Surface and edge coupling
Alignment Full automated
Chuck (OPAL-EC in OPAL series overview) Ambient or 0 °C to 200 °C (32 °F to 392 °F); 4 vacuum zones
Rotation base stage (OPAL-EC in OPAL series overview) Motorized rotation: 105°
Probe configuration Optical and electric probes, up to 4
Compatible wafer size Up to 12 in (300 mm) wafers; also suitable for single dies, bars and multiple dies using adapter plates
OPAL-EC main system – chuck Aluminum surface, ground polished, ambient temperature, chuck with 4 vacuum zones; electrical surface connection options; thermally controlled chuck with heating and cooling capabilities, range from 0 °C to 150 °C, 4 vacuum zones
OPAL-EC main system – wafer positioning base stage High accuracy, 4° of freedom wafer positioning with possibility to rotate a wafer by 105°; 300 mm (12-in) diameter chuck and XY travel range
OPAL-EC main system – vision system Top high-resolution video system with 10X magnification using in-line coaxial illumination and 2.9 MP color camera on XYZ manual adjustment; side view 2.9 MP color camera with 3X telecentric magnification on XY manual adjustment
Additional accessories Industrial rackmount PC and accessories (KMV), two 27-in monitors; free-standing workstation; top enclosure
EXFO Pilot software – dedicated license Full software suite for complete test and measurement flow of PIC; automation and control of test station, instruments and data for absolute traceability and reliability of results that are report-ready and AI-ready; additional floating licenses available for multi-user collaboration from anywhere
Electrical probes (general description) 4-axis manual electrical probe positioners for fine alignment and long travel range; probe holders compatible with most DC and RF probes (PRE-00 manual, PRE-MO motorized with 200 nm resolution)
Optical probes (general description) Motorized 6-axis nanometer-precision, piezo-based hexapod for precise and fast operation for edge coupling and surface coupling; features virtual pivot point for optimization of injection angle during automated coupling; includes a clamp to fit most fiber arrays and a slider/manual screws concept to toggle between engaged/disengaged positions
a. Optical probes (fiber array, fiber) and electrical probes (DC, RF) are not included in the system. If these components are required, please contact an EXFO representative.